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Surface-Safe

Surface-Safe

Carts with technical interior materials to protect painted components, Class-A surfaces and sensitive electronic parts.

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Surface-Safe

Not all components can be handled the same way. Painted surfaces, Class-A parts and electronic components require a level of protection that standard carts can't guarantee. The problem isn't the frame: it's the interior material that comes into contact with the part.

Surface Safe is the cart family that solves this problem at the source: interior pockets in technical materials selected according to the specific risk. Two variants available, for two different categories of need.

ESD: for electronic components and Class-A surfaces. Interior pockets in certified technical material for electrostatic dissipation. Protects against electrostatic discharge, micro-scratches and surface contamination during transport and handling. Suited to electronic components, sensors, high-finish painted parts and Class-A surfaces in the automotive sector.

Surface-Safe: for painted surfaces and sensitive components. Interior pockets in tear-resistant technical fabric with a dust barrier. Designed to protect painted surfaces and sensitive components that don't require anti-static protection but must be shielded from dust, abrasion and direct contact. Suited to painted parts, glossy surfaces and premium-finish components.

Technical Specifications

Steel or aluminum frame with standard coating

Interior material: certified technical ESD or technical fabric, depending on the application

Pockets sized to the specific component's geometry

Handling configuration: manual, on wheels, fork-liftable, tow-ready

Also available as an insert for existing pallet boxes (see Modular Rack Carts)

Case Study

Real-World Applications

Automotive Housings
Case Study 1

Automotive Housings

01

Il problema

Headlight housings, Class-A components with complex geometry and non-standard dimensions, were generating waste not in production but during internal handling: micro-scratches from friction, worn single-use packaging, and an insufficient number of pieces per cycle relative to volumes.

02

La soluzione

Custom Surface-Safe solution built for the housing's geometry. Tyvek® pockets wrap the component without direct contact between surfaces. The number of pieces per cycle was optimized, eliminating reliance on single-use packaging.

03

Il risultato

Handling waste reduced to zero. More pieces per cycle. Recurring logistics costs cut by eliminating single-use packaging.

Want to Evaluate Surface-Safe for Your Line?

Tell us about the component to protect: we'll propose the most suitable variant, ESD or technical fabric.

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Let's Talk About Your Surface-Safe System

Tell us about the component to protect and the most suitable variant: we'll respond with a dedicated technical assessment.