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MGR Group Kit-Flow System

Kit-Flow Systems

Systems for preparing, organizing and delivering component kits to the assembly line or workstation.

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Kit-Flow

Kitting is one of the most underrated sources of loss in the production process. Non-sequenced picking, selection errors, availability out of step with demand: every inefficiency turns into line stoppages, incomplete kits and rework.

Kit-Flow structures the process upstream of the line. Pockets are compartmentalized and coded to the specific component, the pick sequence is visible, and the contents are readable at a glance.

The cart arrives at the station already ready. The operator picks in sequence with no extra checks.

Configurations

Vertical, horizontal or angled pockets sized to the customer's component mix

Vertical, horizontal or angled pockets sized to the customer's component mix

Pick sequence structured around the assembly order

Pick sequence structured around the assembly order

Position identification: numbering, color, QR, barcode, label holders

Position identification: numbering, color, QR, barcode, label holders

Interior materials: standard abrasion-resistant, ESD or Surface-Safe on request

Interior materials: standard abrasion-resistant, ESD or Surface-Safe on request

Frame on wheels, fork-liftable or tow-ready setup

Frame on wheels, fork-liftable or tow-ready setup

Configurable ergonomic pick height

Configurable ergonomic pick height

Technical Specifications

Steel or aluminum frame

Custom textile compartmentalization, sewn in-house

Versions: front rack, compartmentalized bin, angled shelves

Case Study

Line Optimization
Case Study 2

Line Optimization

01

Il problema

In-line kit preparation was generating continuous losses: non-sequenced picking, selection errors from insufficient visual coding, incomplete kits and unplanned stoppages.

02

La soluzione

Kit-Flow with pockets coded by position and a pick sequence structured around the assembly order. The cart is prepared upstream and delivered to the station already complete.

03

Il risultato

Reduced picking errors. No more incomplete kits. A smooth, predictable assembly process.

Want to Evaluate Kit-Flow for Your Line?

Tell us about your component mix and we'll propose the configuration best suited to your assembly flow.

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Let's Talk About Your Kit-Flow System

Tell us about your component mix and assembly flow: we'll respond with a dedicated technical assessment.